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BOSS VIP Pick System
Basic Order
Selection
System
Verified
Item
Picked
NOTE: Click on the link
or buttons below to locate documents to download to view and/or print.
 Automated
Weight Verification
100% Error Fee Orders!
As cartons enter the beginning of the automated verification
process on the 24 volt zone accumulation conveyor, they
stage in zones before the in motion scale. This guarantees a
rapid and orderly process and insures that two cartons are
never on the scale at the same time.
The zone immediately
before the
CASI-950 In Motion Scale
inducts
 cartons onto the scale once the current carton fully
exits the zone.
A Data Logic fixed position barcode
scanner reads the pick label applied earlier in the process
identifying the carton for
SolidShip™.
This
information is used to process the label based upon the
information obtained by the system from our customers' Warehouse
Management System (WMS) be it a DPS warehouse management system
or another vendors.
As the carton exits the scale,
 the label data
is prepared and sent to the Printer Label Applicator and the
label is automatically applied to the carton. Barcode
readability and label placement is ensured by using a fixed
position scanner to read the carrier barcode.
The
benefit of the in motion scale process is that the system can
perform a
check weigh
on the cartons using the check weigh feature embedded in the
system against the "picked" data coming from a pick to light
system or other automated system directed picking and order
fulfillment process.
Exception Process
 Some
cartons cannot be manifested automatically due to an error
or special handling conditions. These cartons can be
diverted to an exception station where an operator can
manually process them. New designs have erred cartons
sent back to the picker with correction detail available to
the pick to light and/or on a paper fix-ticket printout.
| All
control is from the rugged CASI 1100 industrial PC
based system controller. The CASI 1100 offers
redundant hard drives , a 17 inch high resolution
1280 X 1024 Human Machine Interface (HMI) and the
programming flexibility of a Windows XP product
using SQL based database implementation.
Support options
include remote real time diagnostics, plus cell
phone alerts. |
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DPS / CASI
Control Center 1100
Expert Design, Installation
Management
Training and Ongoing Support
 From
initial consultation through complete engineering and material flow
analysis, DPS strives to provide the leadership and abilities to
guide our clients transform their warehouse in to profit producing
logistics services.
Through DPS partnership with
Cornerstone Automation Systems, we supply checkweigh systems for
distribution and manufacturing, and include in motion scales,
checkweigh systems, in line scales, in line checkweighers and
converyor scales.
 As
a turnkey material handling systems integrator, DPS designs products
that integrate seamlessly with conveyor controls, barcode scanners
and other peripheral devices, as we know checkweigh systems are
installed as part of a larger system. Our customers are highly
encouraged to visit DPS partner, Cornerstone Automation Systems'
factory and view the testing of their system. We have found this
step provides enormous peace of mind to our customers.
Source Interlink Companies
Distribution Center Carson City, NV
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Automated
Weight Verification
Some
cartons cannot be manifested automatically due to an error
or special handling conditions. These cartons can be
diverted to an exception station where an operator can
manually process them. New designs have erred cartons
sent back to the picker with correction detail available to
the pick to light and/or on a paper fix-ticket printout.
